Tex-Lam Manufacturing, Inc Plastic Laminate Doors and Plastic Toilet Partitions

TECHNICAL SPECIFICATIONS, SECTION 10155-TOILET COMPARTMENTS PART I - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and General Provisions of Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

Solid Phenolic Core With (ZSL) Configuration
A. This section includes manufactured toilet compartments.

B. Types of toilet compartments include:

Overhead Braced (XLFH)
C. Construction styles of toilet compartments include:

Floor Supported (FX) With a 5-inch Pilaster
D. Construction styles of entrance and urinal screens include:

1.3 SUBMITTALS

A. General: Submit the following in accordance with Conditions of Contract and Division 1 Specification sections.

B. Product data for materials, fabrication, and installation including catalog cuts of anchors, hardware, fastenings, and accessories.
C. Shop drawings for fabrication and installation of compartment assemblies that are not fully described by architectural drawings. Provide template layouts and installation instructions for anchorage devices built into other work.

D. Samples of full color range for each required unit type. Submit Tex-Lam's standard color selections.

1.4 QUALITY ASSURANCE

A. Field Measurements: Take field measurements prior to component fabrication to ensure proper fitting of work.

B. Coordination: Furnish inserts and anchorages that must be built into other work for installation of toilet compartments and related items.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

Subject to compliance with requirements, provide products by: A. Tex-Lam Manufacturing, Inc., Houston, Texas 77091 (713) 695-5975.

2.2 MATERIALS

Solid Phenolic Core:
Tex-Lam's Solid Phenolic Core High Pressure Decorative Laminate with textured finished surfaces shall have a minimum Class B fire rating. All edges shall be polished black. Pilasters have a 3/4-inch thickness, panels 1/2-inch, and doors 3/4-inch.

Solid Phenolic and Solid Surface Veneer shall be Type 304 stainless steel with Number 4 Satin finish hardware.

A. General: Provide material that has been selected for surface flatness and smoothness. Exposed surfaces that exhibit seam marks, roller marks, discoloration, telegraphing of core, or other imperfections on finished units are not acceptable.

B. Solid Phenolic Core:

C. Pilaster shoes: Shall be 18 gage Type 304 stainless steel, not less than 5-inch high, Number 4 Satin (brushed) finish.

D. Brackets: Tex-Lam's standard design for attaching panels to walls, pilasters to walls, and panels to pilasters of the following material:

E. Overhead Bracing: Continuous extruded aluminum, anti-grip profile, with clear commercial anodized finish. Head rail returns as shown on shop drawings.

F. Anchorages and Fasteners: Standard chromium-plated exposed fasteners are finished to match hardware. All concealed steel fasteners shall have a zinc-plated, rust-resistant, coating. Exposed fasteners for Solid Surface Veneer and Solid Phenolic Core shall be stainless steel.

2.3 FABRICATION

Solid Phenolic Core:

Solid Phenolic Core Panels are composed of melamine-impregnated decorative surface papers superimposed over a varying number of phenolic saturated kraft paper core sheets to achieve a desired thickness. Phenolic Core Fire Resistance Characteristics per ASTME84. Standard product has Class "B" rating. Flame Spread Index of 35/Smoke 100.

Overhead Braced:

Furnish aluminum supports and leveling bolts at pilasters to suit floor conditions. Make provisions for setting and securing overhead bracing at the top of each pilaster. Provide 5-inch height shoe at each pilaster to conceal supports and leveling mechanism.

"0" Sight-Line Compartment Configuration:

Furnish doors and pilasters for compartments in compliance with Tex-Lam (ZSL) specification.

High Pressure Laminate:

Hinges:

Supply minimum stainless stee
l piano hinge Type 304 with Number 4 finish. Emergency access is available for outside access. Tex-Lam #420 stainless steel surface mounted with cam hinges to be used as alternate to piano hinge. Latch and Keeper:
Type 304 stainless steel with Number 4 finish. Latching device shall consist of a slide latch with combination stop and emergency release feature.

Coat Hook:

Type 304 stainless steel with Number 4 finish coat hook and/or combination coat hook and door bumper.

Door Pull:

Type 304 cast stainless steel with a Number 4 finish.

A. General: Comply with manufacturer's recommended procedures and installation sequence. Install compartment units rigid, straight, plumb and level. Provide clearance of not more than 1/2-inch between pilasters and panels and not more than 1-inch between panels and walls. Secure panels to walls with not less than two brackets attached near top and bottom of panel. Locate wall brackets so that holes for wall anchorages occur in masonry or tile joints. Secure panels to pilasters with not less than two brackets located to align with brackets at wall. Secure panels in position with manufacturer's recommended anchoring devices.

B. Overhead Braced Compartments (XLFH): Secure pilaster to floor and level, plumb and tighten installation with devices furnished. Secure overhead brace to each pilaster with fasteners supplied. Hang doors and adjust so that tops of doors are parallel with overhead brace when doors are in a closed position.

C. Screens (FX): Attach with anchoring devices as recommended by manufacturer to suit supporting structure with full-length Type 304 Stainless Steel wall brackets. Set unit to provide support and to resist lateral impact with a 5-inch width floor mounted pilaster 3/4-inch in thickness.

A. Hardware Adjustment: Adjust and lubricate hardware for proper operation. Set hinges on in-swing doors to hold open approximately 30 degrees from closed position when unlatched. Set hinges on out-swing doors to return to a fully closed position.

B. Clean and Protect: Clean exposed surfaces of compartment systems using materials and methods recommended by manufacturer, and provide protection as necessary to prevent damage during remainder of construction period.

A. General: Furnish standard doors, panels, screens and pilasters fabricated for compartment system. Furnish units with cutouts as required to receive accessories as indicated.

B. Door Dimensions: Unless otherwise indicated, furnish 24-inch wide in-swing doors for ordinary toilet compartments and minimum 34-inch wide out-swing doors for compartments that meet the requirements of the Americans with Disabilities Act (ADA).

C. Restroom Compartments, Entrance and Urinal Screens:

D. Construction Types of Toilet Compartments, Entrance Screens and Urinal Screens:

E. Hardware: Furnish hardware to comply with ANSI A117.1 and Title III of the Americans with Disabilities Act (ADA) as follows:

PART 3 - EXECUTION

1.1 INSTALLATION

1.2 ADJUST AND CLEAN

Zero Sight-Line Compartments